Thanks for the reply! That confirms what I suspected.
I fixed it!
I'm not certain that the pins at the end were at fault, though, in the end... at least, not directly.
The pins at the end are connected to the A+ input and B+ input on the op-amp respectively. I suspect this controls the mono or stereo output.
I eventually tracked the fault down to the left channel's plate inside the socket. What happens is that when there's no plug inserted, the left plate is quite heavily sprung by its shape, so that it makes contact with the centre plate, which is connected to the speaker. The end of the left plate is connected to the switch at the end of the stereo socket, which controls the pins 1/2/3 as we called them above. When the left plate moves because of insertion or removal of the plug, it moves the switch from 1/2 to 2/3 (and makes it mono).
The problem was that the left plate was moving the switch, but the switch has a stop in it so that the switch can't move too far - if it did this, the left arm would "fall out" of the switch, as because the plate bends, so it turns inwardly towards the centre of the socket and away from the switch. The switch was therefore stopping the left plate before it could get to its fully sprung position - in this "half-sprung" position, the connection wasn't being made any more.
The solution? I just bent the left plate end very slightly such that the plate needed to move further internally to move the end of the plate the same distance. That way when the plate was fully travelled on the switch, it was internally bent further, giving more spring and therefore a better connection.
I'm not sure if that makes sense to anyone - but it may help someone some day who has the same problem!
Thanks again for the advice!
I fixed it!
I'm not certain that the pins at the end were at fault, though, in the end... at least, not directly.
The pins at the end are connected to the A+ input and B+ input on the op-amp respectively. I suspect this controls the mono or stereo output.
I eventually tracked the fault down to the left channel's plate inside the socket. What happens is that when there's no plug inserted, the left plate is quite heavily sprung by its shape, so that it makes contact with the centre plate, which is connected to the speaker. The end of the left plate is connected to the switch at the end of the stereo socket, which controls the pins 1/2/3 as we called them above. When the left plate moves because of insertion or removal of the plug, it moves the switch from 1/2 to 2/3 (and makes it mono).
The problem was that the left plate was moving the switch, but the switch has a stop in it so that the switch can't move too far - if it did this, the left arm would "fall out" of the switch, as because the plate bends, so it turns inwardly towards the centre of the socket and away from the switch. The switch was therefore stopping the left plate before it could get to its fully sprung position - in this "half-sprung" position, the connection wasn't being made any more.
The solution? I just bent the left plate end very slightly such that the plate needed to move further internally to move the end of the plate the same distance. That way when the plate was fully travelled on the switch, it was internally bent further, giving more spring and therefore a better connection.
I'm not sure if that makes sense to anyone - but it may help someone some day who has the same problem!
Thanks again for the advice!


